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Mattress · Cutting

Cutting automation.

Cutting stations that size panels, borders, and components to a repeatable dimension.

The cutting category

What a cutting station does.

Cutting is where a mattress line turns rolls and sheets of material into the sized parts every downstream station expects: panels cut to length, borders slit to width, foam layers cut to profile, and components trimmed square. It is upstream work, and it is unforgiving, because a panel cut a half inch off feeds that error into quilting, border, and tape edge, where it compounds instead of correcting.

The category spans several genuinely different machine types. Panel and border cutters size quilted goods and border stock to a repeatable dimension. Foam cutting, whether by blade, wire, or contour profiler, shapes the layers inside a mattress. Automated cut tables and gantry cutters follow a programmed path for complex shapes, while simpler slitters and cross cutters handle straight, high volume work.

Cutting sits at the front of the line, so its accuracy sets the ceiling for everything after it, and its throughput has to feed several downstream stations without becoming the bottleneck. Choosing a cutter means matching the material you actually cut, whether quilted panel, border stock, foam, or all three, the tolerance the rest of your line needs, and whether you want programmable pattern cutting or straightforward repeatable straight cuts.

16 in the cutting catalog

Choosing a machine

How to choose a cutting machine.

The variables that decide which station fits your line. Tell us where you land on each and we will point you to the right machine.

  • Material cut

    Quilted panel, border stock, foam, or a mix, since each wants a different blade and handling.

  • Cut type

    Straight slitting and cross cutting, contour foam profiling, or programmed pattern cutting.

  • Tolerance

    How square and repeatable the cut part must be for the stations it feeds.

  • Throughput

    Whether one cutter can feed every downstream station without becoming the bottleneck.

Catalog preview

The full cutting catalog, with every model, specification, and demonstration video, comes online with the live build. Tell us the operation you are automating and we will point you to the exact machine, or engineer a new one.

Request a cutting quote

More categories

Across the mattress division.

Every category is organized the way a mattress is actually made.

Request a quote

Sizing every part the same way?

Tell us how this part of your line runs today and where it slows down. We will match a station to your product and volume, or engineer one, and back it with the Atlanta Parts Depot and full service support.